Pallet Handling

Effective pallet handling that combines speed and safety is critical to managing inbound, storage, and outbound operations. ISD integrates pallet automation systems that move unit loads efficiently across your facility. From robotic palletizing to high-density ASRS, we help you eliminate waste and improve flow. Properly integrated pallet handling automation:

Improves Efficiency

Enhances Safety

Reduces Manual Handling

Optimizes Material Flow

ISD has experience integrating pallet handling technologies and processes to improve pallet handling. Our team works closely with you to understand your pallet handling concerns and improvement options using our OptimalOps-Process. ISD has expertise in integrating a wide variety of pallet handling technologies.

Pallet Handling Technologies

Shipping Automation System for Transportation

Unit-Load Automated Storage and Retrieval Systems

Unit-Load Automated Storage and Retrieval Systems employ computer-controlled cranes or shuttles to precisely store and retrieve full pallets or large containers within high-bay racking structures, maximizing vertical space utilization while eliminating forklift traffic and manual pallet handling.

This technology provides exceptional storage density for slower-moving inventory and raw materials, delivering significant labor savings and improved inventory accuracy for manufacturing facilities, distribution centers, and cold storage operations requiring efficient bulk storage management with minimal human intervention.

Mid-Load ASRS

Mid-Load ASRS utilize computer-controlled cranes to handle pallets, cases, cartons, and totes within a racking structure. This system, uniquely, has no single point of failure and rides on the surface of the floor rather than requiring the rails to be embedded in cement. Providing cost-effectiveness, optimal storage density, buffering, sequencing, and staging applications.

Pallet Shuttle ASRS Systems

Pallet Shuttle ASRS Systems feature automated carts or robots that operate on rails within deep-lane racking to autonomously store and retrieve pallets without requiring forklifts to enter the structure, delivering exceptional storage density and enhanced safety while enabling precise inventory rotation control through FIFO or LIFO management.

This technology provides substantial labor cost reductions and improved throughput for high-volume applications, particularly excelling in food and beverage distribution, cold storage environments, and manufacturing facilities where efficient bulk storage and streamlined pallet handling are critical operational requirements.

Tow-Line(Drag Chain Conveyor) Systems 

Tow-Line (Drag Chain Conveyor) Systems utilize a continuous chain or cable running through floor-mounted tracks to pull wheeled carts and carriers throughout the facility, providing flexible material transport with complex routing capabilities while preserving valuable overhead space for other operations.

This technology delivers exceptional versatility for handling diverse load types and weights across long distances with accumulation zones and automated switching, making it ideal for manufacturing assembly lines, parts distribution, and mixed-product facilities requiring reliable, high-capacity material flow with minimal maintenance requirements.

AVG Pallet Transportation Systems 

AGV Pallet Transportation Systems employ automated guided vehicles that follow predetermined routes using magnetic tape, wire guidance, or laser navigation to safely transport pallets throughout the facility, eliminating manual forklift traffic while providing predictable, reliable material flow with integrated safety systems and traffic management. This technology delivers consistent throughput and enhanced workplace safety by automating repetitive pallet moves between production lines, storage areas, and shipping docks, making it particularly effective for manufacturing facilities and distribution centers requiring structured, high-volume pallet handling with minimal human intervention and maximum operational predictability.

AMR Pallet Transportation Systems 

AMR Pallet Transportation Systems deploy intelligent autonomous mobile robots that use advanced sensors and mapping technology to dynamically navigate facilities without fixed infrastructure, seamlessly adapting to changing environments and obstacles while safely transporting pallets with real-time path optimization and collaborative fleet coordination.

This technology provides unparalleled operational flexibility and scalability by enabling robots to work alongside human operators and easily reconfigure routes based on demand fluctuations, making it ideal for dynamic warehouses, manufacturing facilities, and distribution centers requiring adaptable, high-efficiency pallet handling without the constraints of traditional guided vehicle systems.

Robotic Palletizing and Depalletizing Systems 

Robotic Palletizing and Depalletizing Systems utilize precision robotic arms with advanced end-of-arm tooling to automatically stack cases, bags, or products onto pallets in optimized patterns, eliminating manual lifting while delivering consistent load quality and dramatically reducing workplace injuries and labor costs.

This technology provides exceptional speed and accuracy for high-volume production environments, seamlessly integrating with packaging lines and conveyor systems to enable continuous automated palletizing for food and beverage, consumer goods, and manufacturing operations requiring reliable, efficient case handling with flexible pattern configurations.

Forklift AMR

Forklift AMR navigates autonomously to pick up, transport, and place pallets. It eliminates the need for human drivers. Warehouses use it to move pallets safely between zones.

Gantry System (Layer and Case)

Gantry System (Layer and Case) picks entire layers or individual cases using a robotic gantry. It maximizes speed in depalletizing or palletizing. Facilities use it to handle cases and pallets in high-throughput sorting and induction applications.

MDR Pallet Conveyor

MDR Pallet Conveyor transports pallets using motorized rollers for precise, automated control. It reduces manual handling and forklift use. Warehouses use it in staging and accumulation zones.

Pallet Rack

Pallet Rack stores pallets vertically in selective or high-density configurations. It organizes inventory for easy access and retrieval. Warehouses rely on it for bulk storage and replenishment.

Pallet Transportation AMR

Pallet Transportation AMR uses self-driving robots to move full pallets across the facility. It replaces forklifts and tuggers. Warehouses use it to connect receiving, storage, and shipping areas.

Push Back Rack

Push Back Rack stores multiple pallets deep on nested carts that roll forward when one is removed. It maximizes space while maintaining access to multiple SKUs. Warehouses use it in medium-turn inventory zones that need high density.

RF Picking

RF Picking uses handheld scanners or terminals for real-time inventory and order tracking. It improves visibility and accuracy. Warehouses use it for mobile picking, putaway, and cycle counting.

Robot

Robot uses vision-enabled robotic arms to identify, grasp, and sort items. It automates labor-intensive tasks. Operations use it to reduce labor and scale picking 24/7.

Stack and Wrap Workstation

Stack and Wrap Workstation allows operators to manually palletize and wrap loads. It reduces strain and improves productivity. Warehouses use it for flexible, manual pallet handling.

Stretch Wrappers

Stretch Wrappers wrap film securely around palletized loads to stabilize shipments. They improve safety during transport. Operations use them before staging pallets for outbound shipping.

Cut through the complexity and realize your operation's full potential

Ready to find your solution? As a systems integrator, ISD continuously looks for leading technologies in both material handling and information systems paired with proven operational strategies. Our solutions range from simple to highly automated, earning us the
trust and business of clients spanning decades.